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The production industry of machinery
The production industry of machinery
The production industry of machinery
Why the manufacturing industry requires water treatment equipment?
 
The machine industry requires many types of water during its production process, mainly: Romatic cooling water: during production, to ensure that the production equipment can work at normal temperature, used to absorb or transfer over temperature of production equipment, but not directly communicate with the product. The cooling water is used in the refrigeration equipment, which is widely used in the mechanical processing and production enterprises, such as temperature, air compressors and other equipment. Water use process: in the production process, used for the process purposes (such as air cooling, cleaning, etc.) of water. For example, the correct machinery industry usually needs pure water or alkaline water to fit in washers to clean the ingredients. Steam Boiler: water boiler for water and steam boiler water. Although less used in mechanical processing and enterprise production, it is widely used in electric power, oil, chemical, printing and Dyeing and other enterprises.
 

Machinery Manufacturing Industry Solutions

 
Filter
 

1. many media/activated carbon filter system:

 
Which is in the production
 
During machine making, cooling and cleaning is very important two steps. The cooling water is used to absorb or transfer over heat of manufacturing equipment, making sure the device can work in the normal temperature; and cleaning is used for the elimination of oil surface mechanical components, rust, Lint and other impurities to ensure product quality.

The multi-media filter is mainly used in this system to eliminate objects that are suspended and particles in water, such as sand, rust, fiber, etc. V., it also can eliminate some harmful and organic objects in the water. The activated carbon filters are mainly used to eliminate odor and organic substances such as chlorro, benzene, etc, also improve the water flavor.

Through the application of air cooling, cleaning the multimedia/activated carbon filter system, the machinery manufacturing enterprises can ensure that the cooling and cleaning during the production process are efficient, environmental, To improve production efficiency, reduce waste water, and meet strict environmental requirements.
 

Technical principle of

Multi-filtration media is mainly using one or more filtration media, filtration in depth to eliminate impurities in the water. When rough water pass through filter materials from the top down, large particles are removed at the top level, while small particles are removed at more depths of filter environment. This depends mainly on the absorption and mechanical resistance of the filter element, and the firmness of the sand particles, make the nuts in the water more chance to collision with the sand and be blocked. After such treatment, the liquids on the water can be kept on the lower level to ensure water quality clarity.


The technical principle of the activated carbon filter mainly based on the absorption of activated carbon. The activated carbon has a huge surface area and complex hole structure, which makes it very strong absorbent. When water pass through the activated carbon filters, pollution such as organic in water, odor, color and other substances will be absorbed on the activated carbon surface, and then it is an effect to remove. Further, the activated carbon can also eliminate chlorine in the water to ensure the subsequent treatment devices work properly.
 

What efficiency can we achieve

Multimedia filter can effectively remove large particles in cooling and cleaning water, gel, hanging and other impurities. This is mainly through the filtration materials (such as anthracite charcoal, sand, thin pomegranate, etc.) that is able to prevent biological pollution, thus make sure the cooling water cleaning and cleaning, Avoid pollution or damage to machinery and products.


Secondly, the filter activated carbon uses its strong absorption ability, can eliminate the remaining water of chlorine, color, odor and so on, and also can eliminate such harmful substances as organic, heavy metals in the water. The absorbent Activated carbon can be effective to improve the water quality, ensuring that the cooling and cleaning process is smooth, and prevent bad impact on equipment and product machinery.

 

Reverse osmosis system

 

2. Ultrafiltration System:

In the production field

High quality required printing and dyeing industry, filtration system can be used to produce high quality process water. Through the treatment, you can remove the hanging substances in water, colloids, bacteria and other impurities, improve the purity of water, printing and dyeing technology can meet quality needs.

 

Technical principle of

The technical principle of ultrasonic filter is mainly based on a pressure controlled film separation process. Its core is to use a semi-transparent film with a special diameter, called ultrafiltration membrane, to prevent colloid, granular and relatively high molecular weight in water, while water and small concentration particles can go through the membrane.
Ultrafiltration membrane with expansion of 20 to 1000A degree, with filtration distance from 0, 002 PM to 0, 2 pm, able to effectively prevent particles from over 0, 02 PM in diameter, such as protein, boot, fat and bacteria. Different material and structures of the filter have different effects and application, therefore, you need to choose a filter that suits the specific application needs. Meanwhile, the operating conditions, such as pressure, speed and temperature, also will affect the super filtration effect, the control should be optimized.
 

What efficiency can we achieve

First, the ultrafiltration system can effectively remove organic molecules in clear and dyeing waste water, such as dye, additives, powder, etc. If not processed, they will pollution a critical environment. Through the ultrafiltration process, the toxic substances in the sewage is effectively blocked and removed, thus cleaning the deep sewage.


Secondly, the ultrafiltration system can also recycle value items in waste water, like protein and so on, to reuse resources. This not only reduces production cost, increasing economic efficiency, but also in accordance with the idea of sustainability development.


In addition, the ultrafiltration system can reduce cod in sewage (oxygen-chemical needs) and turbidity, improve water quality. The sewage processed through filtration process can be used to produce, reduce fresh water and reduce water consumption.

 

Reverse osmosis system

 

3. reverse osmosis membrane system:

Which is in the production

Technically water, reverse osmosis system is often used to create high-quality water. Through the reverse osmosis membrane filtration, the system can remove soluble solid, organic, inorganic salt and bacteria and other impurities in water, thus supply pure water. This pure water can be applied to high quality water process, such as printing and dyeing, plating, surface painting, to ensure product quality and production efficiency.


Reverse osmosis system is very important for steam boiler use. The steam boiler need to use pure water to avoid dirt, corrosion and other problems, in order to ensure the boiler operation safe and extend its life. Reverse osmosis system can eliminate water hardness ions, dissolved salt, and other impurities, supplies pure water to meet the requirements of steam boiler. Through the reverse entering process, the water quality of the boiler is improved tremendously, which helps to reduce the failure of the boiler and maintenance cost, improve the performance of the boiler.
 

Technical principle of

Reverse osmosis membrane is generally a semi-transparent film, with very small size, which can effectively prevent impurities decomposition in water such as salt, organic, heavy metal ions, and while allowing water molecules to pass through. If a pressure is bigger than the entering pressure, applied on one side of the thick solution, solvents will melt in the opposite directions of the original entering direction and start to melt from thick solution to one side of the diluted solution, a process called reverse osmosis. At this time, the solution under the effect of pressure through the reverse osmosis membrane, and the solution is blocked by the membrane, to achieve the purpose of separation and purity.

 

What efficiency can we achieve

In water making, the reverse osmosis system can be achieved:
1. effective to remove impurities in the water to ensure the purity of water.
2. improve product quality, reduce production defects due to water quality problems.
3. protect the production equipment, extend the life of the equipment, reduce the maintenance cost.


In boiler water, reverse osmosis system can be achieved:
1. prevent boiler dirt and corrosion, make sure work safety.
2. improve boiler efficiency, reduce energy consumption.
3. continue life of the boiler, reduce replacement cost.
Reverse entering the system also have the advantage of automation, energy-saving and environmental protection, maintenance and other convenient, provides a strong protection to the production of enterprise.