MVR evaporator system
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MVR evaporator system profile
MVR steam compressor engineering is Steam digital compressor (intrusion engineering) mute. A evaporator is an energy-saving technology that reuse energy from the secondary steam itself to reduce the need for external energy.
MVR evaporated by steam compressor (or fans) the secondary steam after evaporator and compressed to increase the value of atropy, enialpy increased after the secondary steam was sent into the heating room as a source of food heat again, The Heat stage converts to condenser water. The heating material is Enrich by steam and then end it released the system.
MVR evaporator system
MVR evaporator evaporator, separator, compressor, vacuum pump, circulation pump, operation platform, electrical tools that control cabinets and valves, tubes and other systems.
MVR evaporator system specification
1.mvr energy saving evaporator just need very low vapor, significantly reduce operation cost, reduce environmental pollution. No hot steam waste, energy-saving effect is very noticeable.
2. Because the steam compressor provide heat supply, compared to traditional evaporator, the temperature is much smaller, it can reach a gentle vapor, significantly improve the product quality, reduce soil.
3. the structure and process is very simple, fully automatic, can run continuously, safe and reliable.
4. fit with pipe cleaning CIP, you can clean, appliances are complete, no dead corner. No hot steam waste, energy-saving effect is very noticeable.
5. A single effect and many effectiveness of materials applicable, suitable for the use of MVR evaperator, in the excellent replaceable technology, and have better properties of the environment and energy saving.
MVR evaporator system app
MVR evaporating system is widely used in many industrial areas, especially in the necessary areas of evaporator process, effective starch and enrich energy. The specific applications include:
1. Chemical industry: in the chemical production, usually need to concentrate or extract pure solvents, the MVR evaporator technology can achieve these processes efficiently, while reducing energy consumption.
2. Environment: For high saline sewage, purification waste water treatment and environmental management problems, MVR evaporator technology provides an efficient solution. It can help to reduce the pollution and meet the environmental standards.
3. New energy industry: some production processes in the new energy industry, such as battery production, it also needs to use evaporator technology to recycle or clean the materials.
4. The food industry: in the food processing process, MVR evaporator can be used for liquids such as concentrated fruit juice, syrup, improve product concentration while retaining the original flavor.
5. charcoal chemical: tap chemical storage waste, steam MVR can efficient waste water treatment and recycling.
6. Electric Industry: such as waste disposer, MVR evaporator can help to reduce processing cost and improve the use of water cycle.
7. electroplate industry: waste water produced in electroplate process contains heavy metal and other harmful substances, the MVR evaporative technology can be used for toxic waste cleaning and recycling.
Technical principle of
MVR steam evaporator system mechanical and compressed steam evaporator, its principle is by using steam compressor (or fans) the secondary steam after evaporator to increase the enthalpy value, enthalpy increases after the secondary steam is again into the heating as a source of heat for feed, its exothermic phase change becomes condensed water to be discharged. The heated material is evaporated and concentrated and then discharged from the system as the final product.
The production process of
Production of equipment
Wteya aims to digital and intelligent production to provide superior products and services to its customers. We not only provide a wide range of standard products which are seriously tested and stable performance to meet a wide range of industrial needs. We also provide custom service, as well as OEM and ODM services, professional design team provides proper solutions for customers to meet their unique needs. We will work closely with each customer to ensure that every device suits customer's process requirements and production process accurately. Wteya's one-stop service, innovative to create high-quality mechanical products and system solutions, professionally help customer deal with various water treatment problems.
Capacity and size
|
MVR system parameter board |
|||||
|
Evaporator (T/h) |
Evaporative way to make |
Total energy (kW/h) |
Steam consumption (T/h) |
Reuse water consumption (T/h) |
Area of the (length, height/m) |
|
0.5 |
MVR, loop required |
70 |
0-0.03 |
10 |
6*3*5 |
|
1 |
MVR, loop required |
110 |
0-0.05 |
10 |
9*8*6 |
|
1.5 |
MVR, loop required |
180 |
0-0.05 |
20 |
12*7.5*9 |
|
2 |
MVR, loop required |
213.5 |
0-0.1 |
30 |
12*8*10 |
|
3 |
MVR, loop required |
275 |
0-0.1 |
50 |
15*8*15 |
|
5 |
MVR, loop required |
425 |
0-0.2 |
50 |
15*10*15 |
|
7.5 |
MVR, loop required |
580 |
0-0.3 |
70 |
15*12*15 |
|
10 |
MVR, loop required |
815 |
0-0.3 |
100 |
12*6*18 |
|
Temperature panel parameters |
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|
Evaporator (T/h) |
Heat exchanger type |
Specification (specification) |
The material is material |
Qty of the quantity |
Used to have |
|
0.5 |
Two horizontal pipe, Circulation required round |
∅ = 50m ², galls 500 × 6000 × 5mm |
TA2 |
1 |
|
|
1 |
Two horizontal pipe, Circulation required round |
∅ = 100m ², Nils 650 × 6000 × 5mm |
TA2 |
1 |
|
|
1.5 |
Two horizontal pipe, Circulation required round |
∅ = 150m ², galls 800 × 6000 × 5mm |
TA2 |
1 |
|
|
2 |
Two horizontal pipe, Circulation required round |
∅ = 200m ², Nils 800 × 5mm |
TA2 |
1 |
|
|
3 |
Two horizontal pipe, Circulation required round |
∅ = 260m ², galls 1000 × 6000 × 5mm |
TA2 |
1 |
|
|
5 |
Two horizontal pipe, Circulation required round |
∅ = 450m ², Nils 1300 × 6000 × 6mm |
TA2 |
1 |
|
|
7.5 |
Two horizontal pipe, Circulation required round |
∅ = 650m ², Nils 1500 × 6000 × 6mm |
TA2 |
1 |
|
|
10 |
Two horizontal pipe, Circulation required round |
∅ = 880m ², Nils 1800 × 6000 × 8mm |
TA2 |
1 |
|
Chart of effect chart
Frequently Asked Questions
Q: MVR forced evaporator to run?
Cause: could be the corrosion of secondary steam pipes or steam compressors, pure water quality does not meet the standards, or at the point of equipment such as welding, flange, sealing, expansion, and so on.
Solution: ensure water quality into standards, regularly cleaning the system, maintain stable cooling water temperature, and provide a complete amount of cooling water.
Problem: MVR is required to deflate slow feeding or a small flow situation?
Reason: usually due to the filter is blocked.
Solution: inspection and purification of filters.
Q: The steam reduction charged by MVR?
Cause: could be due to system clogging or dirt in the hot water catheter.
Solution: do online purification programs for cleaning dirt.
Q: The effect of steam valve charged by MVR?
Cause: The material is processed after thickening, crystally, resulting in clogging.
Solution: The Prevention includes regular filter of salt and spray as well, once stuck, use juice or vacuum treatment.
Q: MVR compulsory evaporator effect?
Expression: Produces regular and loud sound, vibrates the pipes.
Solution: constant current stability compressor when counter rate is soft and open the valve through the appropriate rate; counter rate need to close the compressor immediately for testing, pay attention to liquid temperature to avoid counter rate.
Q: cool MVR evaporator don't work properly?
Cause: could be due to too thick dust, or vacuum drop.
Solution: add agent foaming agent, check detector and dehumidifying liquid, import steam valve adjustment, vacuum control.
| S/N | Single effect evaporator | Multi effect evaporator | TVR evaporator | MVR evaporator |
|---|---|---|---|---|
| Energy source | Using steam heating Steam pipe network Need boiler |
Using steam heating Steam pipe network Need boiler |
Need high pressure steam to drive, Need boiler |
Using electric power, no need steam pipe network close loop circulation system |
| Energy consumption | 1 tons steam for 1ton water evaporation | 0.3~1tons steam for 1ton water evaporation | Based on traditional multi effect, one more effect is used with high pressure steam drive | The most energy saving technology at present |
| Operation cost | Much higher | More energy saving | Lower | Lowest |
| Footprint | smaller | bigger | bigger | smaller |
| Product quality | Short residence time, Bigger temp. difference lead to easy scale. product quality not stable |
Longer residence time, Bigger temp. difference lead to easy scale. product quality not stable |
Short residence time, Smaller influence on product quality |
Short residence time, Low temp. evaporation, Minimum impact on product quality |
| Control type | Semi-automatic | Full automatic Uninterrupted evaporation |
Full automatic Uninterrupted evaporation |
Full automatic Uninterrupted evaporation |
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